SOL ALPHA
Bulk-solids handling · Process silo

Design a process silo for filling and discharge

Assess bulk-solid properties, filling/discharge loads, hopper pressure, wind and seismic actions on a process silo.

5 solution steps4 suggested modulesStatus: solution concept

The engineering task

A silo contains bulk solid whose stress state is not hydrostatic. Wall friction, internal friction angle, bulk density and flow pattern determine horizontal and vertical actions.

Eccentric discharge can create asymmetric loads more severe than symmetric filling. Hopper, transition, ring support and bearings require local checks; wind and seismic actions combine with stored-material loads.

Required design data

  • Bulk density and characteristic friction properties
  • Silo and hopper geometry
  • Filling method, outlet and eccentricity
  • Wind, snow and seismic site data

Technical solution approach

Classify the bulk solid

Use characteristic ranges for properties rather than single nominal values.

Determine filling loads

Calculate horizontal pressure, wall friction and vertical actions over height.

Calculate discharge cases

Assess mass/core flow and symmetric/eccentric discharge separately.

Verify local regions

Evaluate hopper, transition, openings, ring support and bearings with their load concentrations.

Combine external actions

Combine wind and seismic actions with operating, empty and full conditions.

Expected deliverables

Load distributions over silo and hopper
Filling and discharge cases
Local transition and support loads
Governing wind/seismic combinations

Suitable SOL ALPHA modules

The modules form a technically plausible toolchain. Their final selection and sequence will be confirmed during the later calculation against the applicable code and project conditions.